Technical Collaborations
To maintain its high standards of safety, reliability and performance, the Company has also entered into technical collaboration agreements with the following international partners:
Hitachi Astemo Co. Ltd.
(formerly as Showa
Corporation, Japan & Keihin Corporation, Japan)
Honda Foundry Co. Ltd.
Toyo Denso Co. Ltd.
Atsumitec Co. Ltd.
Yamada Mfg. Co. Ltd.
FCC Co. Ltd.
Hitachi Astemo
Co. Ltd.
(Since 1988)
Honda Foundry
Co. Ltd.
(Since 1994)
Toyo Denso
Co. Ltd.
(Since 2001)
Atsumitec
Co. Ltd.
(Since 2004)
Yamada Mfg.
Co. Ltd.
(Since 2006)
FCC
Co. Ltd.
(Since 2009)
Shock Absorber
Atlas Engineering assembles shock absorbers from parts produced in-house as well as from purchased parts. Several related shops have been systematically added over the years for manufacturing sub components of shock absorbers under strict quality control standards in Technical Collaboration with Hitachi Astemo Ltd, Japan. Following are the shops related to the Shock Absorber Assembly which are also located at Sheikhupura premises.
Gravity Casting:
The shops have multiple GDC
machines to cast Case Bottom (one of the main
parts of front shock absorber), Piston and
Bridge Fork Top for motorcycles.
Case Bottom Machining:
Case Bottom machining shop is
machining Case Bottom for motorcycles.
Case Damper:
Case Damper is a part of rear
shock absorber. This shop carries out projection
and condenser welding of Case Damper of
motorcycles.
Buffing:
Buffing Shop is divided into two
portions. One portion uses belt type buffing for
the buffing of Case Bottoms. Whereas, the other
portion uses buffing emery wheel to buff Crank
Cases and Covers Crank Cases of
motorcycles.
CAD/CAM (Computer Aided
Design):
This shop uses three axis
machining centers integrated with latest
computer software for maintenance of dies used
for gravity die casting machines.
Rear Cushion CD 70
Rear Cushion CD 70
Front Fork CD 70
Front Fork CD 70
Rear Cushion CG 125
Front Fork CG 125
Carburetor
Atlas Engineering manufactures Carburetor of Motorcycles. To ensure adherence to the profoundly established quality principles of Honda Motorcycles, Atlas Engineering signed a Technical Collaboration Agreement with Hitachi Astemo Limited, Japan, one of the principal names in Carburetor technology across the world.
The Carburetor shop has state-of-the-art machinery to maintain the
high standard of the product.
Assembly & Inspection:
Carburetor facility was established in order to adhere extensive quality demand of Honda Motorcycle. State of the Art Machinery including inspection and testing machines were set up to support the stringent quality requirements.
Die Casting &
Machining:
Assembly was expanded vertically
to include Casting, Machining and Surface
Treatment areas to the forte, with addition of 2
Hot Chamber Die Casting Machines and 22 No's. of
CNC Machines were installed.
Carburetor CD 70
Carburetor CG 125
Carburetor CB 125F
Piston
Atlas Engineering has state of the art Piston Manufacturing Facility to produce Pistons for Honda Motorcycles. To ensure the quality requirements and intricacy of this crucial engine component, Atlas Engineering has a Technical Collaboration Agreement with Honda Foundry Co. Ltd. Japan one of the pioneers of Piston Manufacturing. The Technical Collaboration took place in 1994.
Piston CD 70
Piston Pridor
Piston CG 125
Ignition Coil
Atlas Engineering manufactures Ignition Coil for Honda
motorcycles. To ensure the quality
requirements and delicacy of this electrical component Company has a
Technical Collaboration Agreement
with Toyodenso Co. Ltd, Japan one of the leading Electrical
Components maker worldwide.
The Ignition Coil shop comprises of the following State of the art
manufacturing and Inspection
facilities that ensure the quality product.
Winding:
Copper Winding is the prime
section before the assembly of ignition
coil which is being done by Automatic winding machines
that not only maintain
accuracy and precision but also establish the
base of a Quality product.
Potting:
In order to keep the part in
working condition, a robust layer of
Resin is filled so as to protect the part from
any damage. This is done with the
help of state of the art Automatic Japanese
Machines that ensure the part is
preserved as per required quality standards. The
material is hardened in the
ovens.
Final Inspection and
Assembly:
Epoxy filled coils are assembled
with High Tension cords and are
subjected to stringent quality standards to
comply and deliver premium quality.
Coils are tested at High Voltage device ranging
up to 45 kV in order to check the
performance level in real time. After assembling
noise suppressors, finished product
has to bear final Spark inspection test to
ensure coil fulfills the standards of
Honda Motorcycles.
Ignition Coil CD 70
Ignition Coil CG 125
Ignition Coil Pridor
Drum Gear Shift
Atlas Engineering manufactures drum gear shift for Motorcycles and to meet the trademark quality of Honda Motorcycles, it has entered into Technical Collaboration Agreement with Atsumitec Co. Ltd., which is a Japanese based automobile company involved in manufacturing of automobiles parts globally. The shop contains heat treatment facility as well as facility for processing drum in carburizing and tempering furnaces.
Drum Gear Shift CD 70
Drum Gear Shift CG 125
Oil Pump
Atlas Engineering manufactures oil pumps for Honda
motorcycles. To maintain the high quality standards of customers.
Company has entered into a technical collaboration agreement with
Yamada Manufacturing Co., Ltd Japan.
The product is being manufactured through latest technology set up
and quality measurements are taken with Hi-Tech instruments having
inspection facilities that ensure the quality product.
Oil Pump CG 125
Oil Pump CB125F
Clutch
Atlas Engineering manufactures Clutch for motorcycles. To ensure adherence to the highly demanding quality standards of Honda Motorcycles The Company has entered into a Technical Collaboration Agreement with F.C.C. Co. Ltd. Japan one of the leading names in clutch technology across the globe. The clutch shop comprises of high pressure die casting and machining facilities with the state of the art assembly line.
Clutch CD 70
Clutch CG 125
Clutch CB 125F
Clutch Pridor
Die Casting
Atlas Engineering has Die Casting technology which provides top quality Parts. The facility has been designed to provide a one-stop solution.
The casting Segment is bifurcated into Two sections:
Aluminum Die Casting
Zinc Die Casting
1. Aluminum Die Casting
High Pressure Die Casting
High Pressure Die Casting (HPDC) produces Aluminum Components such as Motorcycle Wheel Hubs, Engine Covers and Clutch parts.
Gravity Die Casting
The shops have multiple GDC machines to cast Case Bottom (one of the main parts of front shock absorber), Piston and Bridge Fork Top for motorcycles.
2. Zinc Die Casting
High Pressure Zinc Die Casting produces body for Carburetor.
| Capacity | Material |
|
High Pressure Die Casting: HPDC: 100~800T |
Aluminum / Zinc |
Right Cover
Piston
Carburetor Body
Right Crankcase
Hub Rear Wheel
Rear Carrier
Panel Front Brake
Bridge Fork Top
Hub Rear Wheel
Case Bottom
Right Cover
Left Cover
Carburetor
Panel Rear Brake
Holder
Casted Part
Casted Part
Casted Part
Drum Gear Shift
Cylinder
Drive Plate
Sleeve Cylinder
Polymer
Injection Molding
Atlas Engineering is a leading manufacturer of plastic injection molding products, with expertise in Battery Containers and automotive parts. As a pioneer of adapting robotic technology for plastic molding parts in Pakistan, the company ensures that all its products are of a premium quality.
Vertical Molding
The company has Vertical Injection molding facility for such special Optical, Electrical/Electronic components for automotive, medical and household appliances.
Screen Printing
The company has semi automatic screen printing machines specialized for Battery Containers and other auto parts.
Ultrasonic Welding
The company has ultrasonic welding facility that ensures provision of several advantages over traditional production methods of fastening plastic pieces together.
| Capacity | Material |
| 80~1300T Injection Molding Screen Printing: Battery Containers and Plastic Bin, Washing Machine Panels, Beverage Crates. Ultrasonic Welding: Polymer Welding | ABS PE PP PVC |
Die & Tool
With the growth of the auto Industry, the demand for quality Dies & Molds has
multiplied. External factors, such as currency devaluation and
availability of low quality molds, created the need for quality
in-house molds that were also cost effective. This enabled the group
to establish Atlas Tools, Dies & Moulds Center (ATDMC).
ATDMC was Inaugurated by the Honorable Late Chairman, Mr. Yousuf H.
Shirazi. ATDMC is a modern facility equipped
with CNC Machining Centers, EDMs and other
technologies such as the Die Spotting Facility for
large molds assembling and 3D Scanner (GOM –
Germany) for inspection. ATDMC also has state of the
art mold Heat Treatment Facility. Vacuum Nitriding and Hardening
Furnaces. ATDMC not only fulfilling self-requirement but also
providing mold heat treatment service to other customers.
ATDMC has an experienced and highly skilled team for manufacturing
that ensures premium quality Dies & Molds are created for Atlas
group and other customers. Our expertise include:
Pressure Casting Molds
Gravity Casting Molds
Plastic Injection Molds
Iron Casting Molds
Iron Casting Molds
Heat Treatment Furnace
| Capacity | Material |
|
CNC Machining Centers, EDMs 100 Ton "Wetori" Die Spotting Press 3D Scanner (GOM - Germany) Gas Nitriding NH3 / Hardening Furnaces (Seco Warwick) |
SKD61 / H13 P20 / 1.2311 / 1.2378 SKD11 / D2 Carbon Steel (S45C / S50C) |
Piston
Case Bottom
Casted Part
Right Crankcase
Right Cover CG-125
Left Cover
Carburetor
Panel Rear Brake
Panel Front Brake
Hub Rear Wheel
Holder
Rear Carrier
Hub Front Wheel
Right Cover CD-70
Casted Part
Casted Part
Casted Part
Cast Iron Foundry
Atlas Engineering operates a robust foundry setup boasting a substantial production capacity of 2160 M Ton. Our versatile product range demonstrates our commitment to meet diverse manufacturing needs. The Company's dedication to quality and commitment has earned recognition and trust from our valued customers.
| Capacity | Material |
| 9460 Ton / Year. |
Pig Iron Ferro Silicon Inoculant Novolac Resin Mild Steel Silica Sand |
Cylinder Sleeve
Cylinder
Drum Gear Shift
Cylinder Sleeve
Cylinder
Drum Gear Shift
Sheet Metal Fabrication
Atlas Sheet Metal Division, a prominent name in Pakistan's sheet metal fabrication, specializes in delivering high-quality products for the automotive industry. Our cutting-edge approach involves innovative robotic technology for precise fabrication, along with excellence in screen printing and advanced ultrasonic welding techniques for various sheet metal components.
With capacities ranging from 100T to 600T in the Press Shop, CNC Mill, and Wire Cut machines in the CNC Shop, Metal Cutting through Shearing and Gas Cutting, and Welding capabilities from 25 to 150KVA, our state-of-the-art facilities ensure top-notch results. Providing surface treatments such as Galvanizing, Electroplating, and Phosphating, along with Powder Coating and Stowing Paint options in our Paint Shop, we work with materials such as Stainless Steel, Hot Rolled Steel, Cold Rolled Steel, and Spring Steel. Backed by a robust vendor network, Atlas Engineering is your trusted partner for precision sheet metal fabrication.
| Capacity | Material |
|
Press Shop: 100T~600T CNC Shop: CNC Mill, Wire cut 1100x650 Bed Size Metal Cutting: Shearing and Gas Cutting Welding: 25~150KVA Surface Treatment: Galvanizing, Electroplating, Phosphating Paint Shop: Powder Coating, Stowing Paint |
Stainless steel Hot rolled steel Cold rolled steel Spring steel |
Chain Sprocket Set
Holder Comp Element
Stay ASV
Bracket Taillight
Clutch Plate
Bar Pillion Step L/R
Wheel Balance Weights
Forging
Atlas forging division, where craftsmanship meets technology in forging excellence. Our forging process combines traditional artistry with advanced techniques, meticulously shaping durable components with precision at the core. These forged parts are built to withstand the test of time, ensuring utmost reliability in diverse applications.
Committed to excellence, Atlas Engineering extends its dedication to quality through a robust vendor network. Our collaborations with skilled artisans and cutting-edge technologies redefine reliability in the automotive industry. Experience the fusion of tradition and innovation with Atlas Engineering, where precision, durability, and craftsmanship converge.
| Capacity | Material |
|
Forge Shop 250T~2000T Cold Coining Shop 100T~630T |
Copper alloy Carbon Steel Aluminum Stainless Steel |
Rubber Parts
"Atlas Group, through Atlas Engineering, offers a diverse range of high-quality components made from rubber, PVC, and nylon, tailored to meet the demanding needs of automotive and industrial sectors. Our product lineup includes everything from precision seals and durable bushings to versatile grommets and custom extruded parts. Whether you require reliable oil filters, resilient gaskets, or robust mountings and dampers, Atlas Engineering delivers superior solutions that ensure performance and longevity in every application. Trust in Atlas Group's expertise to drive innovation and quality in your projects."
| Capacity | Material |
|
Forge Shop 250T~2000T Cold Coining Shop 100T~630T |
Copper alloy Carbon Steel Aluminum Stainless Steel |
Powder Metallurgy
Atlas Group, the premier supplier of sintered powdered metal parts in Pakistan, exports high-quality components worldwide. We specialize in designing and manufacturing close-tolerance powder metal parts with exceptional metallurgical characteristics. Our flexible, cost-effective processes produce complex geometries that are difficult to machine. We use premium raw materials tailored to customer specifications and offer additional services like CNC machining, heat treatment, and oil impregnation to enhance product properties.
We collaborate with customers on research, design, and development, offering technical support and precision tooling design using CAD software. Our commitment to quality and customized client services strengthens our long-term partnerships.
| Capacity | Material |
|
Molding: 20~100 Ton Presses Sintering Operations: 2 Sintering Furnaces with Atmosphere control sintering using Endothermic Gas. Secondary Operations: CNC and Conventional Machining Capabilities: Product Mass: 450Grams Height/length: Max 50mm Outer Dia: 70mm (Can go up) Density: Max 7.10 gm/cc (depending upon premix powder) Hardness: Max 85 HRB (Can go up-to 35 HRC with Heat Treatment). |
Bronze Iron Copper Diluted Bronze |
